During Production Inspection

Overview

The During Production Inspection (DPI), also known as In-Process Inspection, is a key quality control procedure performed when 20%–50% of production is completed. It ensures that the manufacturing process stays aligned with approved product specifications, quality standards, and client expectations.

DPI focuses on verifying product consistency, detecting defects, and evaluating production performance to identify potential issues before they escalate. By inspecting at this stage, manufacturers can take timely corrective actions, maintaining quality throughout the production cycle. This proactive inspection helps prevent widespread defects, reduce rework costs, and ensure the final batch meets customer requirements before full-scale production is completed.

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Why Choose During Production Inspection?

• Detect defects early in production to prevent costly rework and delays.
• Verify that production processes and product quality meet your approved specifications.
• Identify and resolve potential quality issues before mass production is completed.
• Maintain consistent product quality across all stages of manufacturing.

Inspection Focus Areas

• Production Progress Check: Assess the status of production and ensure it aligns with the planned timeline.
• Product Sampling and Testing: Conduct checks on product appearance, dimensions, and functionality.
• Workmanship Assessment: Inspect for common defects, inconsistencies, and non-conformities in production.
• Packaging and Labeling Verification: Ensure that packaging and labeling meet client specifications and industry standards.

Inspection Process

• Preparation: Review the production schedule, product specifications, and quality requirements with the supplier.
• Sample Selection: Randomly select samples according to AQL (Acceptable Quality Limit) standards for inspection.
• Detailed Inspection: Examine samples for defects, workmanship quality, and compliance with approved specifications.
• On-Site Feedback: Provide immediate feedback to the supplier and recommend corrective actions if issues are identified.
• Reporting: Receive a comprehensive DPI report within 24 hours, including detailed inspection findings and actionable recommendations.

Report & Results

The DPI report provides high-resolution photos, detailed defect analysis, a clear summary of findings, and recommended corrective actions. Delivered within 24 hours, it offers timely insights that help you maintain full control over production quality and ensure consistent manufacturing performance.

Frequently Asked Questions (FAQ)

Get Started with During Production Inspection

Ensure consistent quality throughout your production process. Click below to request a sample report or submit an inquiry form, and our team will assist you promptly.